铅管整形线

Lead pipe shaping line

 

一、设备用途machine application

本设备用于实现汽车铅管的外形加工。通过铅管料盘自动拆垛、料盘自动定位、机器人自动为冲床上料、桁架机械手为冲床自动下料、桁架机械手为切底、车削、滚压工位自动上下料，实现毛坯铅管的外形加工。

This equipment is used to achieve the contour processing of automotive lead acid battery lead pipes. By automatically dismantling the stack of the lead pipe material tray, positioning the material tray, loading the punch with a robot, unloading the punch with a truss manipulator, and loading and unloading at the bottom cutting, turning, and rolling stations with a truss manipulator, the contour processing of the blank lead pipe is achieved.

 

二、设备构成machine composition

料盘上料器、六轴机器人、冲压机床（含冲模）、桁架搬运机械手、整形机构与台架、除尘、码垛、伺服电控等机构组成。

The material tray feeder, six axis robot, punching machine tool (including punching die), truss handling manipulator, shaping mechanism and platform, dust removal, stacking, servo electric control and other mechanisms are composed.

 

三、性能特点 features

1）节拍13S/两个铅管；speed:13S per 2 lead pipes

2）设备重复定位精度高于0.1mm；The repeated positioning accuracy of the equipment is higher than 0.1mm;

3）（采用什么方式）上料器作业定位良好、作业稳定；(What method is used) The feeding machine has good positioning and stable operation;

4）桁架机械手一体式组装线轨，行列机械手采用斜齿轮斜齿条传动结构，无齿隙运行抓取不晃动；The truss robotic arm integrates the assembly line rail, and the row and column robotic arms adopt a helical gear and rack transmission structure, which operates without backlash and grasps without shaking;

5）铅管抓取模组具备XYZ三个方向上的伺服轴三坐标移动功能，抓手运行稳定可靠。The lead pipe gripping module has servo axis three coordinate movement function in three directions of XYZ, ensuring stable and reliable operation of the gripper.

6）所有抓手均采用两个独立气动抓手夹取的方式；All grippers are gripped by two independent pneumatic grippers;

7）按照铅管产品要求整形分为切底、车削、滚压等工序，分别完成冲后铅管顶端面的平切、冲后外圆及槽等的车削及防脱倒角部位的滚压等工作；According to the requirements of lead pipe products, shaping is divided into processes such as bottom cutting, turning, and rolling, which respectively complete the flat cutting of the top end face of the punched lead pipe, the turning of the outer circle and groove after punching, and the rolling of the anti detachment chamfer parts;

8）整形各工序整合在独立机架上，装配精度高，稳定性好，经整形后的铅管表观质量好，尺寸稳定，能够满足产品的尺寸及表面精度要求；The various shaping processes are integrated on an independent rack, with high assembly accuracy and good stability. After shaping, the appearance quality of the lead pipe is good, and the size is stable, which can meet the requirements of product size and surface accuracy;

9）各工作机构进给导向均采用高精度线轨完成，用伺服电机驱动滚珠丝杠完成车刀及滚轮的进给，加工稳定性好；The feed guidance of each working mechanism is completed using high-precision wire rails, and the servo motor is used to drive the ball screw to complete the feed of the turning tool and roller, with good processing stability;

10）换型方便，通过简单地更换专用车刀、滚轮和抓手，即可完成不同型号铅管的加工；Easy to change models, different types of lead pipes can be processed by simply replacing specialized turning tools, rollers, and grippers;

11）设备设置整线暂停、急停按钮，暂停或急停按钮按下后整线设备均停止作业；The equipment is equipped with pause and emergency stop buttons for the entire line. After the pause or emergency stop button is pressed, the entire line equipment stops working;

12）设备尺寸machine size 

QGX-I：4500*1500*1800    

QGX-II：

 

四、设备型号machine model

型号model	组成composition	生产效率efficiency	总功率total power	用工labor	备注remark
QGX-I	桁架搬运机械手、整形机构与台架、除尘、码垛、伺服电控	13S/两个铅管13S / twin lead pipes	9KW	1.5人/台people/machine
QGX-II	料盘上料器、六轴机器人、冲压机床（含冲模）、桁架搬运机械手、整形机构与台架、除尘、码垛、伺服电控	13S/两个铅管 13S / twin lead pipes	30KW（含冲床15KW）(include 15KWpunching machine )	0.5人/台	可选配铅管浇铸机 lead pipe casting machine optional